JUNE 2018
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Aerospace Competitive Economics Study
(ACES)
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Teal Group Corporation
3900 University Drive
Suite 220
Fairfax, VA 22030
Phone: (703) 385-1992
CONTENTS
INTRODUCTION.............1
SUMMARY OF
FINDINGS......................3
Aircraft Markets &
Production Site
Factors........................5
The World Aircraft Market:
Best of
Times..........................5
Jetliners
Predominate.................7
Boeing & the Middle
Market.......................10
Production Site
Factors......................12
MOST COMPETITIVE
OVERALL......................14
1. Washington.........15
2. Ohio...................16
3. North Carolina.....17
4. Kansas...............18
5. Colorado.............19
6. Georgia..............20
7. Utah...................21
8. Texas.................22
9. Arizona...............23
10. Alabama...........24
FULL RESULTS.............25
Category
Rankings...................25
Individual
Rankings...................26
METHODOLOGY,
WEIGHTING &
METRICS......................34
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Aerospace Competitive
Economics Study (ACES)
JUNE 2018
Prepared for: International Association of Machinists (IAM) District 751
Society of Professional Engineering Employees in Aerospace (SPEEA) on
behalf of the Choose Washington New-Mid Market Airplane (NMA) Council
Prepared by: Teal Group Corporation
Richard Aboulafia, Vice President of Teal Group: The Aerospace
Competitive Economics Study is anchored by aerospace industry analyst
Richard Aboulafia, who provided in-depth aerospace insight and qualitative
analysis for the Study. Richard Aboulafia is Vice President of the Teal Group
and has spent over three decades analyzing the aerospace and defense
industry. Mr. Aboulafia frequently offers his analysis in major national news
media and writes regular columns for Aviation Week & Space Technology
and Forbes.com.
Contact: 202.352.6294
Tom Zoretich, Senior Economist and Director of Strategic Studies at
Teal Group: Teal Group Senior Economist & Director of Strategic Studies
Tom Zoretich oversaw quantitative and economic analysis for the ACES
Report and Rankings. Mr. Zoretich has worked as an economist with
Standard & Poor’s, McGraw-Hill, The US Department of Commerce, and the
Bureau of Economic Analysis. Mr. Zoretich has also directed and contributed
to projects for dozens of government and Fortune 500 clients, including the
US Department of Defense, US Department of Homeland Security, Northrop
Grumman, General Dynamics and IBM.
Contact: 571.201.4943
Evan Woods, Chief Consultant at Olympic Analytics: Olympic
Analytics Founder and Chief Consultant Evan Woods built the model
architecture and analyzed data for the ACES Rankings. Mr. Woods works on
research projects for unions, non-profits and government agencies. Mr.
Woods has conducted research for and consulted with The World Bank,
International Labor Organization and a number of national labor unions. He
holds a Masters in Economics from UCLA and has taught economics at three
colleges and universities.
Contact: 206.707.5980
Aerospace Competitive Economics Study | 1
Introduction
The findings of the Aerospace Competitive Economics Study (ACES) presented in this report
address the competitive business environment that aerospace manufacturing and final
assembly companies face when they consider locating in any of the 50 U.S. states or the
District of Columbia. The results offer a comparative tool to help public and private interests
evaluate the strengths and weaknesses of individual states as they look to attract new or
expand existing aerospace manufacturing projects. While the results of this report should not
be the only factor in determining a manufacturing location, they can provide significant
assistance in understanding important underlying capabilities that can best support the
aerospace sector.
The ACES report begins with a summary of the ACES rankings, followed by an industry
analysis of aircraft markets and production site factors. The industry analysis section reviews
the latest trends in the world aircraft market, commercial jetliner sales, the military market
and competitive conditions in the market for midsize aircraft. Discussion and analysis from
this industry section provides context for the ACES rankings.
The ACES rankings methodology is quantitative in nature; meaning that it is based on
empirical measures of a state’s economy and many of the associated factors that contribute
to the ability of commercial enterprises to efficiently and profitably produce an aerospace-
related product. While the focus is on empirical data, we recognize that there are other
factors that cannot be measured, or for whatever reason have not been measured, that also
contribute to a state’s ability to positively support aerospace manufacturing. In this case, we
make no attempt to include qualitative factors, such as political and labor relations, but we
recognize their potential value in a fully comprehensive assessment.
The ranking methodology presented here uses forty-one metrics that are assigned to eight
categories. Details on the individual metrics are included near the end of this report.
Individual metrics were chosen based on relevance, availability, consistency across states
and potential impact to production and profitability. Wherever possible, and where relevant,
metrics were chosen based on their ability to characterize the aerospace sector.
The eight categories included in ACES are presented in the table to the left. The assigned
weights are based on an assessment of how impactful the category might be to the overall
productivity and profitability of an aerospace company. The
higher the likely impact to the income statement and profits,
the higher the weight assigned. The metrics and categories
chosen include elements that are directly or indirectly
impactful. Direct impacts score a higher weight than indirect
impacts. Additional discussion of the methodology is presented
at the end of this document.
2 | Aerospace Competitive Economics Study
The Costs category carries the greatest individual weight (twenty percent). The metrics
included in this category (labor, material, energy and construction costs) are more directly
related to a company’s actual cost of operations than are metrics in other categories (i.e.
education levels or spending on R&D). The Costs category is not intended to fully represent
the actual cost of operations, but only aggregate measures that relate to operational costs,
thereby impacting the overall competitive environment. A company’s actual costs of
operations are heavily dependent on its structure, requirements, supplier relationships and
agreements, and numerous other factors.
It should be noted that labor and material cost metrics included in the study measure the
cost of these inputs per dollar of output. This allows the study to incorporate the productivity
of inputs, rather than simply measuring absolute labor and material costs.
Labor & Education and Taxes & Incentives have the same weight (17.5%), as do Industry and
Infrastructure (15%), reflecting each category’s slightly lower contribution to overall
competitiveness. In total, these top five weighted categories comprise eighty-five percent of
the overall rankings. Finally, Economy, Research & Innovation, and Risk to Operations fill out
the remaining fifteen percent.
As the results show, some states are highly competitive across a number of the categories
and individual metrics included in the categories, while other states are strong in a category
or two, or not competitive in the least. The ACES analysis and findings focus on the
aerospace sector, but some of the results for non-aerospace specific categories could apply to
other sectors.
Additionally, state category rankings may change substantially from year-to-year. Tax
metrics, for instance, are influenced by government policy which can change quickly within a
legislative session, with rates adjusted and incentives increased, reduced or repealed. This
year’s ACES Rankings represent a quantitative snapshot of the current competitive landscape
rather than an analysis of long term trends.
Finally, aerospace manufacturing encompasses a broad array of processes and products, and
these different goods depend on different attributes in a production site. For example,
manufacturing avionics or satellites involves a greater emphasis on a skilled engineering
workforce, and relatively little emphasis on infrastructure. On the other hand, heavy
manufacturing of large metal aerostructures involves greater emphasis on a skilled
manufacturing workforce and physical infrastructure; composite structures would involve a
greater emphasis on energy costs.
Given these diverse requirements, our criteria weightings and data reflect a balanced
approach. In general, we have tried to look at the qualities most desirable for the
manufacture or final assembly of large aerospace structures. ACES Rankings data for sales,
exports, value added and other industry metrics are drawn from the aerospace product and
parts manufacturing industry group (NAICS Code 3364), which includes “establishments
primarily engaged in manufacturing aircraft, missiles, space vehicles and their engines,
propulsion units, auxiliary equipment, and parts thereof.” A manufacturer seeking to build,
for example, missile engines or flight simulators, might apply alternative weighting to the
various metrics and categories, or include a different set of industry data.
3 | Aerospace Competitive Economics Study
Summary of Findings
Based on the research conducted for this study, the states of Washington, Ohio, North
Carolina, Kansas and Colorado offer the most competitive business environments for the
manufacture of aerospace equipment. These states ranked high in a number of the
evaluation categories and corresponding metrics.
Washington scored extremely well across all categories and was a top ten finisher in all
but one. It ranked first in two categories: Economy and Industry, while finishing second
in Labor & Education and Costs. It was ranked number five in Risk to Operations,
Research & Innovation and Taxes & Incentives. Infrastructure was the only category
where Washington fell outside the top ten.
Ohio had the second highest overall rank, with significant separation between it and the
state of Washington. Demonstrating the substantial gap between first and second, Ohio
finished in the top ten in only two categories, Labor & Education and Industry. It did
finish in the second ten in a number of categories, thereby reinforcing its overall strong
showing. These categories included: Economy, Risk to Operations, Infrastructure, Costs,
and Taxes & Incentives.
North Carolina also had a strong showing in a number of categories and finished as the
third highest ranked state. It finished first in the most important and highest weighted
category, Costs. In addition, it had very strong rankings with two other top ten finishes
in Taxes & Incentives and Industry. It had two second ten rankings in Research &
Innovation and Risk to Operations.
Kansas came in fourth overall, with top ten category rankings for Industry, Labor &
Education and Costs. It was at the bottom of the second ten for Infrastructure. Kansas
was a poor performer in Risk to Operations, coming in at number fifty.
Colorado ranked fifth overall. It is particularly strong in Research & Innovation, Labor &
Education and Taxes & Incentives, having top ten finishes in these three categories. The
Economy and Industry categories came in second ten highest rankings. It did not score
well in the important Costs category, thereby substantially limiting its ability to score
even higher in the overall aerospace competitiveness ranking.
The remaining top ten is rounded out by Georgia, Utah, Texas, Arizona and Alabama.
Utah was very strong in four categories: Research & Innovation, Economy, Taxes &
Incentives and Risk to Operations. Georgia finished in the top ten in the Labor & Education
category, while Alabama was very strong in Taxes & Incentives, and Industry.
Arizona ranked number one in the Risk to Operations category and finished top ten in two
other categories: Industry and Labor & Education. Texas was highly ranked in the Taxes and
Incentives category and scored well in Economy, Industry and Labor & Education.
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Top 5 States for Each Category
5 | Aerospace Competitive Economics Study
Aircraft Markets & Production Site
Factors
The World Aircraft Market: Best of Times
The competition for aerospace production work among US states and regions is intensifying for a simple reason: The outlook
for the aircraft industry is now the best it has been for decades. Topline output continues at near record levels. Key segments
look set for growth through the next three years, at least. There are areas of concern, and not all manufacturers will benefit
equally, but overall the industry is in excellent shape.
World industry output in 2017 came to just over $180 billion. Deliveries in 2014-2016 have all been at about this level in
constant 2018 dollars (2015 was the all-time record, at $183.5 billion).
However, the industry has been stuck on this plateau not for market reasons, but rather for reasons relating to production
ramp difficulties with key new programs. Single aisle jetliners represent 25% of the value of this industry, and difficulties in
transitioning between the last generation and the next generation have resulted in the present level of stalled output. The F-
35 Joint Strike Fighter’s slow production ramp has contributed to this problem.
But these numbers represent only the value of deliveries; they exclude the broader footprint of the industry, which is about
two to three times as large as the value of total new build aircraft. The numbers also exclude research and development
funding, and the generally more lucrative aftermarket sustainment business.
Therefore, since the new aircraft market is worth $180-$210 billion per year, we reckon that the total aircraft industry
contributes $700-900 billion annually to the world economy (that covers the broader industry footprint plus research and
sustainment). And this figure excludes numerous related industries, such as airlines, air traffic control, and military air base
support services.
As the chart to the right indicates, for the past 15
years, topline deliveries growth has come
primarily from the civil markets, with a 3.7%
compound annual growth rate (CAGR) by value.
Military markets have grown at a 2% pace, but
higher defense budgets will grow this in the
coming few years.
6 | Aerospace Competitive Economics Study
As chart 2 below indicates, US primes’ share of this industry has remained relatively steady at just above 50% by value of
deliveries for the last two decades. As the industry topline has grown, so has US output.
While this chart measures output solely at the prime level, US industry continues to do very well at the subcontractor level,
exceeding the 50% mark in most key segments (engines, avionics, etc.) and equaling the 50% level in others (aerostructures,
control systems, etc.).
The primary drivers of US industry at the prime
level include Boeing jetliners and fighters,
Lockheed Martin fighters, Gulfstream business
jets, and rotorcraft from all three primes
(Boeing, Textron/Bell, and Lockheed
Martin/Sikorsky). Many other smaller
manufacturers play a supporting role.
Given the relatively steady state nature of this
industry, where there are few major disruptions
and product life cycles are measured in decades,
it isn’t surprising that the US’s aerospace trade
surplus is relatively steady.
As chart 3 below indicates, the US has enjoyed a
roughly 2.5-1 aerospace trade advantage by
value with the rest of the world for decades.
This higher ratio of recorded exports (compared
with 1-1 output at the prime level, shown in the
previous chart) reflects US industry’s success at
the subcontractor level, along with success in
space systems, missiles, and in other markets.
7 | Aerospace Competitive Economics Study
Jetliners Predominate
The world aircraft industry today is increasingly controlled by Airbus and Boeing. First, large commercial jets are now about
60% of total industry output by value, not just at the final delivery level but through most of the component and structures
supply chain, too. The chart below indicates the relationship between commercial aircraft and the other segments.
Second, Airbus and Boeing dominate because they
are absorbing a greater share of the industry. The
acquisition of Bombardier’s CSeries – to be
completed in the middle of 2018 – gives Airbus a
new line of 110/130-seat jets, provisionally known
as the A210 and A230. Meanwhile, Embraer and
Boeing are moving towards creating a joint
venture – to be controlled by Boeing – covering
Embraer’s E-Jet series, spanning 75-120 seats.
Therefore, in a year, the entire jet transport
industry will be controlled by just two companies.
And barriers to entry remain extremely high, as
evidenced by China’s multi-decade effort to break
into the market, with few signs of success. Russia
is trying to re-enter this industry, but aside from
one money-losing regional jet it also faces a long
and difficult road.
This industry is not just protected by high entry
barriers; it also features extreme concentration at the top, in terms of major revenue-producers. Just a small number of
jetliner models play a pivotal role in driving the market. The chart below shows revenue from deliveries over the past ten
years and Teal Group’s forecast for the next ten. The two major single aisle programs – Airbus’s A320 series and Boeing’s 737
family – constitute 25% of industry revenue.
Of the top five programs (which represent half the
aircraft industry in revenue) just one, Lockheed
Martin’s F-35 Joint Strike Fighter, is not a jetliner.
Jetliners comprise eight of the top ten aviation
manufacturing programs.
Today, the jetliner market is extremely strong. In
fact, some are questioning whether the market
has moved beyond cyclicality.
Since the jet age began, the market has seen a
recurring pattern of roughly seven good years
followed by three bad years, with deliveries in the
bad years falling by 30-40%, or more, by value.
Yet since 2004, the industry has enjoyed strong
growth, with the exception of the 2016-2017
hiatus (due largely to the single aisle deliveries
pause before A320neo and 737MAX deliveries
ramp up).
With the exception of a few sluggish twin aisle
programs, OEM plans call for continued growth
through 2020, at least. The A320 family is on course for 60 planes per month, with the 737 headed for 57 per month. Boeing
plans to raise 787 output from 12 to 14 per month in 2019.
8 | Aerospace Competitive Economics Study
If the current rumors are correct and Airbus and Boeing both go to 70 single aisles per month by 2023, the single aisle
segment would have seen 450% growth (by value of deliveries) over 19 years, in constant year dollars. More single-aisle jets
will have been delivered between 2010 and 2024 than were delivered in the first 51 years of the jet age, 1958-2009.
With over 12,000 jetliners on backlog at Airbus and Boeing alone, this momentum will continue through the end of the decade,
largely due to those two new single aisle models. These single aisles represent 50% of industry output by value.
This means the jetliner market will have a 16-year growth cycle, and possibly longer. That’s over twice as long as the usual
seven-year boom, and this time, hopefully, we won’t see an unpleasant bust cycle on the other side. The current Airbus and
Boeing jetliner deliveries plan, and its relationship to the history of the market, is illustrated by the chart below.
There have been three drivers behind this
remarkable boom since 2004, and all of them are in
very good shape.
One is the remarkable rise of China, both as an
economy and as a jetliner market. In 2001, China
accounted for just 3% of world jetliner output,
scarcely higher than in 1991. By 2015, this had hit a
record of 22%, making China the largest jetliner
market in the world. In 2017 it reached 22.8%.
This excludes leased jets delivered to China that
year. And China’s banks and lessors played an even
larger role in world jetliner finance.
Two other key exogenous factors impacting jet
demand are the price of fuel and the cost of capital.
But it’s the ratio between those two indicators that
helps drive jetliner market health.
As of this writing, fuel is just above what might be
termed the Goldilocks zone, $71/bbl for West Texas Intermediate. If fuel goes down, to $40 or below, airlines will be far less
likely to re-equip with new, more efficient jets, and more likely to keep older equipment longer. If fuel goes up, to $80 or
above, airlines will have a harder time making money, and as they raise fares to compensate travel demand will likely fall.
But today’s fuel prices are reasonably healthy for the industry.
Meanwhile, cash is still very cheap. The Federal Funds Effective Rate is just 1.5%, up from an extended period at around 0%.
This is forecasted to get to 2.1% this year but considering that as recently as 2007 it was 5%, interest rates are still
reasonably low.
The ratio between the cost of money and the cost of fuel plays a big role in airline thinking. A combination of 0% interest and
$100 fuel effectively means that an airline should absolutely finance new jet purchases to replace older, less efficient jets.
Today’s ratio is still pretty good. By historical standards there’s still a gap between these two metrics, even if it’s far less
profound than in 2009-2014. But 5% interest rates and $40 fuel would mean a lot of airlines simply hang on to older
equipment.
9 | Aerospace Competitive Economics Study
Over the past two years, a third factor driving jetliner demand has kicked in. Airline traffic demand has been unusually
strong. Revenue Passenger Kilometers (RPKs) grew 7.6% in 2017, well above the 5.5% average rate of the last ten years,
according to the International Air Transport Association (IATA). Even the long-depressed air cargo market is back; Freight Ton
Kilometers (FTKs) grew by 9% last year, the strongest numbers since the 2010 recovery. Airline industry profits have been
strong, too, with $35.6 billion earned in 2016, and IATA now forecasting $31.4 billion in 2017.
This traffic growth (and industry health) far exceeds the pace of world economic growth. There’s a long-established link
between GDP and traffic, and traffic is now outperforming the usual GDP multipliers by a healthy margin. It’s hard to say
whether this will continue, but even if RPK growth falls to 2016’s 6.3% level, that’s sufficient to keep jetliner demand strong.
While traffic is outperforming economic growth, the latter is also quite strong. The U.S. economy has now been expanding for
nine straight years, with no signs of a slowdown. The IMF and OECD are both forecasting global growth of 3.9% this year, up
from 3.7% in 2017. All the major regions of the world are enjoying this growth, and China, again the biggest single market
for jetliners, is still growing at around 6.5%.
There are many things that could go wrong. In addition to a decline in passenger traffic and economic growth, a trade war
with China or a slowdown in China's economy, and changes to the fuel prices/interest rates ratio, there’s always the risk of an
exogenous shock, such as a war or a terror attack. But our baseline scenario calls for growth through 2020. At that point,
jetliner industry output, in real dollars, will be worth three times the level in 2004, when this super-cycle began.
The jetliner industry’s remarkable growth is accompanied by a strong military aircraft market. However, as the chart to the
right indicates, the US part of this market is increasingly dominated by Lockheed Martin’s F-35. Also, there are even fewer
new product launches in the military market than there are in the civil markets.
Despite its current good fortunes, Boeing faces a few
challenges in the future. The military market outlook
described above is clearly not in its favor. It’s one of
the biggest curiosities that the world’s largest military
aviation program is a US program, but the US’s biggest
aerospace company is one of the very few companies
in the world without any kind of role in that program
(the F-35). Northrop Grumman has won the B-21
bomber contract.
While the T-X trainer is still up for grabs, there are
three competitors, and even if Boeing wins it would not
provide much growth.
Also, as discussed above, even the current remarkable
jetliner market will run out of growth in the next few
years. Clearly, if Boeing wants to keep growing its
revenue and profits, it will need to try new approaches.
This explains why the company has established a
separate aftermarket division, to pursue sustainment opportunities. It also explains why the company is establishing new
capabilities in propulsion, actuation, and avionics, to pursue vertical integration opportunities.
But a third approach will be to look at where the company is weakest against Airbus, and to see what can be done to regain
lost market share in that segment. The New Midsize Airplane (NMA) is a response to that middle market weakness.
10 | Aerospace Competitive Economics Study
Boeing & the Middle Market
In most segments, Boeing is ahead of Airbus in deliveries and backlog. Yet in aggregate, as indicated in our backlog
comparison chart, Airbus is ahead by value of backlog. This is because Airbus enjoys a commanding lead in exactly one
segment: the 190/250-seat middle market.
Just below the middle market, the 737MAX8 and
A320neo look evenly matched. Just above the
middle market, in twin aisles, the 787-9/10 are
generally doing better than the A350-900 and
A330-900. Above that, the 777X is well ahead of
the A350-1000. The 747-8 and A380 have
ceased to be major factors in the market.
But in between the first two of these two
segments, the largest 737MAXs – 9 and 10 – are
being outgunned by the A321neo. The latter has
about 2,000 orders, while there are just over 500
known MAX 9/10 orders (more may come from
the “undetermined” group of MAX orders, but this
would be at the expense of the MAX8).
The current state of 190/250-seat backlogs can
be seen in our chart, which clearly shows that if it
weren’t for this segment Boeing’s overall backlog
would be well ahead.
Boeing’s response to this challenge is the proposed NMA, a clean-sheet twin aisle design which will seat 220-260 passengers
with 5,000-5,500-nm range. Air Lease Corp. Executive Chairman Steven Udvar-Hazy even gave it a proper Boeing
designation: the 797.
There are two possible problems with Boeing’s
NMA concept. First, there’s the market. Any
projection of trends over the past 30 years—
airliner fleets, orders and deliveries—clearly
shows that single-aisle middle-market jets have
enjoyed stronger growth than twin-aisle middle
market jets. The mid-market demand ratio is
now at least 3:1 in favor of single-aisles.
This middle market preference for single aisles
explains the very large A321neo order book. It
also may explain why orders for 250-seat twin-
aisles—particularly the 787-8 and A330-800 –
have been eclipsed by orders for larger 300-seat
variants.
Norwegian’s plans to start transatlantic service
with 737 MAXs, along with the increased number
of other transatlantic single-aisle routes, suggest
that, if anything, some twin aisle midsize
demand will migrate downward to the single
aisle segment.
11 | Aerospace Competitive Economics Study
Second, there are the higher costs associated with twin-aisles.
A glance at operating and production economics (block hour cost per seat and realized price per seat, respectively, illustrated
in our chart) clearly shows that there’s a significant gap between single- and twin-aisle jets. A single-aisle product is
inherently cheaper to buy, build and fly. Low-cost carriers seeking fast turnaround times may like the idea of two aisles, in
theory. But if twin-aisle operating economics remain distinctly higher than single-aisles’, it is unlikely that faster turnaround
times will actually trump lower operating costs.
Boeing is aware of this problem. Company
representatives have made it clear that the NMA
needs to offer twin-aisle capabilities—range,
comfort, capacity, and faster turnaround time—
with single-aisle economics.
If Boeing is successful with this, they will have a
product that likely stimulates demand in the
mid-market twin-aisle segment. This is a
reasonable goal.
One big reason that orders for the 787 and
Airbus A330neo series have migrated to the
larger members of these families is that these
aircraft are built with the structures and systems
needed for longer routes and larger models.
A plane that’s optimized for the shorter and
lighter routes, like the NMA, should convince
airlines to fly new thinner routes between new
city pairs.
But there are no guarantees that Boeing will be
able to bridge the cost gap between single- and twin-aisle jets with the NMA. And new technologies developed for the NMA—
particularly new engine technologies—could be used to help lower single-aisle operating costs, too, keeping the gap in place.
Boeing has been in this position before. In the late 1970s, it bifurcated its middle market product launch decision, creating the
single-/twin-aisle 757/767 family. This was seen as a necessary response to the clear line between single and twin aisle
market requirements, and ultimately both products succeeded. But these are different times in terms of new product
development spending levels and company tolerance for risk.
As a result, Boeing is now leaning towards a twin aisle NMA, with the 737MAX10 filling some of the 757 roles. Again, the
company needs to do everything it can to make the NMA competitive with single aisle jets.
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Production Site Factors
Boeing’s need for an ironclad NMA business case relies on many factors on the supply side. Supplier costs, aftermarket rights,
and technology and materials decisions all play key roles. But the economics associated with site selection will play a role too,
both for final assembly and any separate fuselage or wing manufacturing location.
An aerospace company’s need to looking at production site options as part of establishing a business case for a new program is
a relatively recent development in the jetliner industry. Historically, most jetliners have been built at legacy production sites.
Given very high barriers to entry in this business, and given very long product life cycles (the 737 last year set a record at 50
years in production), this is not surprising.
This means aircraft have been produced where successful companies were established themselves, usually many decades ago.
Sometimes, these companies were established in places for relatively arbitrary reasons, such as Boeing’s original start in a
wooden shipyard in Seattle, and its utility for wooden seaplanes. Often, aerospace companies were located in places far from
an enemy threat, such as Russia’s Siberian-based aircraft factories, or almost all of France’s aerospace industry.
Until the 1990s, this reliance on legacy manufacturing sites didn’t change very much. Successful companies turned their
legacy sites into industrial powerhouses; unsuccessful companies reduced their legacy sites to museums. In 2016, the last C-
17 rolled off the line in Long Beach. This represented the last jet built in California, the last of thousands of aircraft.
Today, state and regional competitiveness matters, but in the first decades of the jet age success was determined by company
success or failure and the attributes of the sites themselves seldom played much of a role. McDonnell Douglas failed as a
jetliner prime not because Long Beach was a terrible place to build planes; rather, it just systematically underinvested in new
technology and products. If Boeing had been located in Long Beach, and McDonnell Douglas had been located in the Puget
Sound, it’s quite likely that the fortunes of these two regions as aerospace manufacturing centers would have been reversed.
But Boeing invested in the future, which helped create and maintain a skilled workforce, and many other attributes that make
the Puget Sound a great place to build aircraft.
While manufacturers generally stayed in their legacy regions, two other trends had a material impact on the evolution of
aircraft production. The first was outsourcing. While Boeing regrets going too far in outsourcing design and integration work
on the 787, the idea of spreading production to risk-sharing partners has been around for half a century, or longer. The entire
body of the 747 was outsourced to Northrop in the 1960s.
Increasingly, this outsourcing went global, largely as a result of much broader macroeconomic trends. As borders and
governments gave ground to multinational enterprises and economic liberalization, international trade grew at a record pace.
Container boxes and ships, air cargo, CAD/CAM, the internet and logistical software provided tools to accelerate globalization.
Distance became less relevant. Manufacturing became less vertical, creating global supply chains and industrial
arrangements. US manufacturers have been transformed by this new paradigm, enjoying remarkable profitability over the
past few decades.
Meanwhile, as noted above, Boeing is pursuing vertical integration opportunities. In the case of the 777X wing, this work will
indeed be located near the final assembly line. But in the case of other systems, most notably propulsion systems, the work
will be placed away from final production. For example, Boeing’s propulsion unit is building 737MAX engine nacelles in South
Carolina, across the country from Renton. It might be part of Boeing, yet it still represents distributed manufacturing.
13 | Aerospace Competitive Economics Study
The idea of a “supersite,” where all components and structures for a given aircraft are built in the same region, is generally
not regarded as a valid approach. In good times, such a supersite would see very high wage inflation for engineers and
manufacturing workers, with Boeing and its contractors all poaching employees from each other. And in a bust cycle, the
region would be hit hard by very high unemployment rates.
The second aircraft industry trend over the past few decades has been the establishment of secondary final assembly lines, or,
as they are sometimes termed today, Final Assembly and Check Out (FACO) lines. Military programs have relied upon FACOs
since before World War One. But with its China facility constructed to build MD-80s, McDonnell Douglas extended the concept
to jetliners.
Airbus has further led the way in adapting this idea for jetliners. At first, the European company used the concept to establish
a secondary single aisle line, in Germany, at a member company facility. But today, it has transplant lines in Mobile, Alabama,
and Tianjin, China. It will also use its Mobile facility to build the CSeries in a secondary line when that acquisition is
completed.
This second trend, of secondary assembly lines, was enabled by the first trend. Basically, with sections of the aircraft built
elsewhere, it became less expensive to establish secondary final assembly lines, because they didn’t need to have a heavy
level of local production.
Inevitably, this led to a move away from legacy sites for final assembly lines on new programs. One of the first abortive
instances of this took place on the MD-95, later designated the Boeing 717. In November 1994 McDonnell Douglas announced
that it had signed up Dalfort Aviation, a Texas-based overhaul company, to handle final assembly of the aircraft. However,
this was later cancelled, and the 717 was built at Long Beach.
The 787 was the first Boeing aircraft which involved a very active manufacturing site selection process. After surveying
numerous alternatives in the US, including South Carolina, Texas, and Alabama, Boeing selected Everett, Washington in
December 2003. However, Boeing later decided to establish a second production line in Charleston, South Carolina.
The 787 was followed by the 737MAX. As a derivative rather than a clean-sheet design, the incumbent 737 production site
had an advantage. Even though Boeing executives said they would look at alternative sites, Boeing management worked with
labor and other parties, under Project Pegasus, to come to mutually agreeable terms to keep the line in Washington.
This was followed by the 777X site selection process, which also involved a derivative jet. While this was a far more
contentious process, which, in theory, involved a much closer look at alternative sites, Boeing kept the line in Everett.
So far, Airbus has yet to look at alternatives to Toulouse and Hamburg for its primary jetliner final assembly lines, and
Embraer has not looked outside of Sao Jose Dos Campos. However, Embraer has moved business jet production lines to
Florida. But Bombardier did investigate alternatives to Mirabel for CSeries jetliner production, at the start of the program.
Boeing, of course, will continue its stated policy of examining many alternatives for future jetliner programs. And to
summarize, the success of Boeing’s NMA will depend on choosing the optimal site, or sites, for manufacturing and final
assembly.
The changing nature of aviation manufacturing means that this plane could be built anywhere, but top states maintain
competitive advantages outlined in the ACES rankings below.
14 | Aerospace Competitive Economics Study
Most Competitive Overall
The top performing states are presented in the chart and table below. Based on the various measures included in ACES, these
states represent the most competitive business environments for the manufacture or final assembly of large aerospace
structures. Each of these ten states incorporates multiple factors that contribute to its competitiveness ranking.
ACES Ranking
15 | Aerospace Competitive Economics Study
1. Washington
The State of Washington is a strong first place finisher as the most competitive
place for aerospace manufacturing operations. It scores high in nearly all the
evaluation categories and many of the individual metrics.
In terms of Costs (#2),
Labor & Education (#2),
Industry (#1), and Economy
(#1), it performs at or near
the very top. Washington is
also rated in Taxes
&Incentives (#5), Risk to
Operations (#5), and
Research & Innovation (#5).
Only the Infrastructure
category (#14) presents a
modest constraint on its
dominant position.
Washington has a large aerospace presence led by The Boeing Company. Many
other suppliers, manufactures and vendors support the aerospace industry as
well, evidenced by the #3 Supplier Density ranking. Washington ranks high in
many of the metrics that closely relate to aerospace.
What makes it especially
competitive is its advantages
beyond aerospace experience,
namely low Energy Costs (#1),
which are increasingly important
due to the growing use of
energy-intensive composite
structures manufacturing in
aircraft, high Port Volume (#4),
low Insurance Losses (#2), high
Patents per Capita (#3), high
Private R&D (#5), and lower
Individual Income Tax (#1) and Manufacturing Taxes (#4).
At Boeing’s Composite Wing Center in Everett, workers on the
autoclave began producing the carbon fiber stringers that will form the
long single-piece composite spars for the 777x, set to enter service in
2020. Boeing’s facility has attracted new suppliers as well.
Héroux-Devtek’s Everett facility, opened in 2016, began producing 100
shipsets of landing gear for the Boeing 777/777X under a contract that
runs through 2024.
In December, Spanish engineering firm MTorres opened a new plant
near the Composite Wing Center to produce advanced manufacturing
robots used in the 777x carbon-fiber spars production process.
16 | Aerospace Competitive Economics Study
2. Ohio
Finishing as the second most competitive state is Ohio.
It has a well-established
aerospace industry and ranks
number three in that category. Key
measures contributing to its
position include attractive Unit
Labor Costs (which reflect
productivity in the ACES
methodology), modest Risk to
Operations and competitively
configured Taxes & Incentives.
Ohio ranks just at the bottom of
the top ten in the Labor & Education category with the 7 highest density of
Aerospace Engineers in the nation.
Reflecting its aerospace
experience, Ohio ranks high in
Aerospace Sales, Aerospace
Value-Added, Aerospace Exports
and Supplier Density. It has a
solid infrastructure ranking and
scores high in Airports and Freight
Railroad.
It falls within the highest quarter
in Risk to Operations which is
highly competitive with top ten
rankings in Insurance Losses and Insurance Premiums.
th
Much of Ohio’s Aerospace industry is anchored by Wright-Patterson Air
Force Base in Dayton. The base directly and indirectly generates $3.7
billion in wage income and 51,000 jobs in the area. Fully 19% of all of
Ohio’s aerospace and aviation industry jobs are in the Dayton area.
GE Aviation employs 7,400 manufacturing workers in Greater
Cincinnati. It’s one of the world’s largest jet engine production site.
In November 2017, GE Aviation inked a $600 million contract with
Chile’s Sky Airline to provide maintenance for the airline’s LEAP-1A
engines. The engines are built in Cincinnati by CFM International, a
joint venture between GE and Safran Aircraft Engines.
17 | Aerospace Competitive Economics Study
3. North Carolina
Cost competitiveness plays a key role in making North Carolina an attractive state
for aerospace companies.
It scores #1 in Labor Cost
and #2 in Material Cost,
thereby propelling it to #1
in Overall Costs. It also
ranks within the top
twenty in the other two
cost metrics, Energy Cost
and Construction Cost.
Costs were a key factor in
HondaJet’s decision to
launch a new production
program in North
Carolina, the first
successful new jet startup in decades.
North Carolina also does very well with respect to the Industry category at #6,
scoring top ten finishes in Aerospace Employee Growth, Aerospace Value Added,
Aerospace Sales and Crowding Out.
A competitive tax
environment contributes
to North Carolina’s strong
ranking and places it near
the top ten in the Tax &
Incentives category. It
ranks as the #7 state in
terms of Corporate
Income Tax.
Other metrics that help
propel North Carolina to
#3 in the overall ranking
are low Insurance Losses and solid Research & Innovation scores, with top ten
finishes in Private R&D, High Tech Establishments and Patents Per Capita.
HondaJet deliveries began In December 2015, giving the state its first
jet production line.
North Carolina has a number of aerospace clusters, including facilities
centered around Union County and Monroe near Charlotte and
production located at the Global Transpark in Kinston, NC.
Several major international aerospace firms have facilities in North
Carolina, including GE Aviation, Honda Aircraft Co., BAE Systems,
Honeywell, B/E Aerospace, Spirit Aerosystems, Curtiss-Wright Corp.,
LORD and HAECO.
In December 2017, Spirit Aerosystems announced it would be
investing more than $55.7 million to expand its Kinston, NC site.
18 | Aerospace Competitive Economics Study
4. Kansas
Kansas finishes as the fourth most competitive state for aerospace manufacturing
operations. It ranks near the top in two key categories, Industry and Labor &
Education, coming in at #2 and #3, respectively.
With respect to its high
Industry category ranking,
there are four individual
metrics that contribute to its
strong performance: Supplier
Density (#1 among all
states), Aerospace Value
Added (#4), Aerospace Sales
(#5) and Aerospace Exports
(#12).
Within the Labor & Education
category, Kansas does very well with respect to Aerospace Production Workers
(#1) and Aerospace Engineers (#3). Also contributing to its high ranking are top
twenty finishes in Graduate Degrees and High School Degree or More.
Kansas is also the ninth
highest ranked state in the
Costs category and is highly
competitive with respect to
Material Cost (#9). Other key
contributing metrics include
Road Conditions at #1, which
helps Kansas finish with a top
twenty ranking in
Infrastructure.
Kansas boasts the top-ranked aerospace supplier density in the nation,
hosting firms like Spirit AeroSystems, Honeywell and Garmin. Wichita,
the “air capital of the world”, leads in small planes, thanks to
Textron/Cessna and Bombardier/Learjet.
In September 2017, Orizon Aerostructures Inc. a manufacturer of
complex subassemblies for the aerospace industry, announced it was
moving production from Missouri to a new 205,000-square-foot plant
in Olathe, KS.
In December 2017, Spirit AeroSystems announced it would invest $1
billion in its Wichita factory and add 1,000 jobs, including many union
machinist and engineering positions. The company followed that up in
February 2018 with an announcement of bonuses equal to more than
10% for Society of Professional Engineering Employees in Aerospace
(“SPEEA”) union engineers and other Spirit workers.
19 | Aerospace Competitive Economics Study
5. Colorado
Colorado ranks as the fifth most competitive state.
It has a fast-growing aerospace
sector and ranks #2 in
Aerospace Employee Growth.
Other key measures
contributing to its position
include highly competitive
rankings for Labor & Education
(#4), Research & Innovation
(#3) and Taxes & Incentives
(#9).
Colorado ranks #4 in the Labor
& Education category, with a number of high performing metrics. It is #5 in
Engineering BAs, #6 in Aerospace Engineers, #8 in Aerospace Production Workers
and #8 in Graduate Degrees.
Equally impressive is the state’s
#3 ranking as the most
competitive state in terms of
Research & Innovation.
Coupled with its strong position
in Labor & Education, this gives
Colorado a strong stake in
future aerospace sector
development. With respect to
Research & Innovation it
performs well in all four metrics, with especially impressive rankings for High Tech
Establishments (#4) and Public R&D (#7).
The University of Colorado receives more NASA research funding than
any other public university in the nation, and overall, CU faculty
received over $1 billion in federal, state and local research grants.
In October 2017, CU Boulder doubled-down on that success,
announcing construction of an $83 million, 139,000-square-foot
aerospace engineering building that will open in 2019.
Colorado’s space industry continues to rapidly develop. Colorado-
based United Launch Alliance beat out SpaceX for an Air Force satellite
launch contract worth $191 million in 2017 and Denver-based
Lockheed Martin Space Systems holds the contract to build the Orion
spacecraft, an important component of NASA’s multi-billion dollar
deep-space exploration program.
20 | Aerospace Competitive Economics Study
6. Georgia
Georgia finishes as the sixth most competitive state for aerospace manufacturing.
It ranks near the top in two
categories, Labor & Education
and Taxes & Incentives,
coming in at #9 and #10
respectively.
Georgia also has three other
categories that fall in the top
twenty, Industry (#15), Costs
(#19) and Risk to Operations
(#19).
Contributing to Georgia’s strength in Labor & Education was its #6 ranking for the
Aerospace Production Worker metric and it’s #14 ranking for the Aerospace
Engineers metric.
Taxes & Incentives is bolstered
by its twin #7 rankings in Total
Taxes/GDP and Sales Tax.
Other individual metrics that
make Georgia attractive are
Port Volume (#3), GDP Per
Capita Growth (#5),
Aerospace Exports (#6),
Aerospace Sales (#7) and
Aerospace Value Added (#7).
Lockheed Martin’s Marietta facility is home to the C-130 line, the
longest-lived military aircraft program in world history.
In April 2018, Gulfstream Aerospace Corp. announced an investment of
$55 million that will create an estimated 200 new aerospace jobs in
Savannah. The operations will focus on support, maintenance and
refurbishment of the Gulfstream fleet.
Georgia Tech hosts the second-ranked Aerospace Engineering program
in the nation behind MIT. In June 2017, it opened the Boeing
Manufacturing Development Center within its 19,000-square foot Delta
Advanced Manufacturing Pilot Facility. Students at the center will
partner with Boeing researchers to explore ways to increase
automation in Boeing’s production process.
Pratt & Whitney will invest nearly half a billion dollars in its Columbus,
Georgia facility. This is estimated to create more than 500 new jobs
related to the growing needs of its Geared Turbofan engine and F-135
production lines.
21 | Aerospace Competitive Economics Study
7. Utah
A number of categories play an important role in Utah’s seventh highest ranking
as an aerospace competitive state.
It scores particularly high in
Research and Innovation,
coming in at #4 in this
category. Utah’s ranking for
all four of the metrics that
make up this category are
make up this category are
within or near the top ten.
For High Tech Establishments
it is #6.
Utah also is #4 in the Risk to
Operations category.
Insurance Premiums are relatively low, giving it the #2 ranking for this metric.
While Utah’s ranking for the
Costs category is just
outside the top ten at #13, it
performs extremely high for
two of the metrics in this
group: Unit Material Cost
(#1) and Energy Cost (#8).
Utah is also a solid
performer in Taxes &
Incentives. The state is #4
overall in the category,
ranking high in Workers Compensation (#6) and Total Taxes/GDP (#8).
Utah supports research and innovation through its Utah Science,
Technology and Research (USTAR) Initiative, providing grants, training
and research. In November 2017, USTAR opened a new USTAR
Innovation Center facility near Hill Air Force Base aiming to seed new
aerospace and innovation companies in the state.
Albany Engineered Composites continues to grow along with the F-35,
787, and GE/Safran’s Leap-1 engine, on which Albany produces a
variety of advanced structures.
Parker Hannifin announced in January 2018 that it would move 77
repair operations jobs to Ogden, UT and make a $2.8 million capital
investment after receiving a tax rebate from the Governor’s Office of
Economic Development (GOED).
Ram Company, a designer and manufacturer of solenoids, valves and
manifolds for the aerospace industry received a 10-year freeze on tax
increases from the City of St. George, UT in April 2018.
22 | Aerospace Competitive Economics Study
8. Texas
Texas is one of seven states that do not have a state income tax, thereby helping
to lift the state to the #2 ranking in Taxes & Incentives and contributing to Texas’
#8 overall competitiveness ranking.
Key metrics supporting the
state’s excellent tax position
are: Individual Income Tax
(#1), Total Taxes/GDP (#3),
Corporate Income Tax (#4)
and Manufacturing Tax (#8).
Economy is Texas’ second
highest ranked category at
#9, where it scored high for
Global Manufacturing
Connectivity (#5) and GDP Per Capita Growth (#9).
Texas has a strong aerospace
presence and ranks #11 in the
Industry category, including
top five rankings for
Aerospace Sales, Aerospace
Value Added and Aerospace
Exports.
Lockheed Martin which already employs about 14,500 people at its
Fort Worth plant manufacturing the F-35 is working to add another
1,800 employees by 2020. The F-35 is the largest defense program in
the world. Bell Helicopter Textron is the state’s second largest
aerospace prime.
In April 2017 Boeing announced that it would invest $3 billion to set
up a new division in Plano, Texas that focuses on training, supply
chain management, aircraft modernization and data optimization for its
customers.
Boeing’s venture investment division, Horizon X, invested in Texas-
based SparkCognition, an artificial intelligence and machine-learning
company.
Firefly Aerospace was approved by the U.S. Air Force to take over
Space Launch Complex 2 at Vandenberg Air Force Base.
23 | Aerospace Competitive Economics Study
9. Arizona
Arizona ranks in the top ten in four categories, the top twenty for two more,
making the state a highly competitive environment for aerospace manufacturing
companies.
Arizona is #1 in the Risk to
Operations category, relying on
strong scores in all four metrics,
especially Extreme Weather
(#5) and Insurance Premiums
(#7).
Arizona ranks seventh highest
in the Industry category, based
on competitive rankings in
Supplier Density (#4),
Aerospace Value Added (#5)
and Aerospace Sales (#6).
In addition, Arizona is the eight
strongest state in the Labor &
Education category, boasting a
#5 ranking for Aerospace
Production Workers.
Arizona’s fourth top ten category
is Research & Innovation (#10).
The state places in the top
twenty in each of the four
metrics in this category,
demonstrating a strong,
consistent performance.
In April 2018, Orbital ATK, producer of rocket launch vehicles and
propulsion systems, broke ground on two new buildings in Chandler,
AZ which will total 617,000 sq ft when they open in September 2019.
In August 2017, the City of Mesa, AZ also broke ground on a 150,000
sq ft industrial facility designed to attract aerospace and defense
businesses to the Falcon Field District.
Mesa is home to Boeing’s Apache attack helicopter program, and MD
Helicopters.
24 | Aerospace Competitive Economics Study
10. Alabama
Finishing out the top ten is Alabama. Taxes and Incentives competitiveness plays
an important role in making Alabama an attractive state for aerospace
companies. It scores #4 in this category with highly competitive rankings in
Manufacturing Tax (#3), Property Tax (#3) and Sales Tax (#7). For Total
Taxes/GDP, the state is ranked just outside the top ten (#11).
Alabama ranks as the seventh
most competitive state in the
Industry category with solid
performance across several
metrics, including Supplier
Density (#8), Aerospace Value
Added (#12) and Aerospace
Exports (#15). Aerospace
Employment Growth (#16) is
another contributing factor to the
state’s strength in the category.
Alabama was able to leverage its very strong showing in Aerospace Engineers
(#2) and Aerospace Production Workers (#13) metrics to achieve a #12 ranking
for the Labor & Education category.
Other measures where the state performs well include Public R&D (#4 among all
states), Manufacturing (#5) and Global Manufacturing Connectivity (#8).
In April 2018, Boeing completed a new 28,000 sq ft facility to support
its Patriot Advanced Capability-3 (PAC-3) missile seeker program.
In October 2017, Aerojet Rocketdyne broke ground on a 136,000 sq
ft manufacturing facility in Huntsville, AL that could bring 800 private
space industry jobs to the region.
In 2017, the Huntsville City Council agreed to pay millions in tax
credits and exemptions to Blue Origin to incentivize the company to
build a manufacturing facility in Huntsville that could eventually
employ up to 400 new workers. Taxpayers will also fund grading of
the site, road improvements and utilities.
In order to keep up with other states in automotive and aerospace
research and development, the University of Alabama launched its
Automotive-Aerospace Accelerator.
In July 2017, Boeing reaffirmed its commitment to growing its
Alabama-based aerospace operations. Boeing, already with an
Alabama workforce of roughly 2,700 employees indicated that it was
looking to add 400 more by 2020, while making a capital investment
of $70 million.
Safran, the French aerospace giant, announced in August 2017 that it
would launch a manufacturing operation at the Mobile Aeroplex in
Mobile, AL. The operation will produce and install aircraft engine
nacelles.
25 | Aerospace Competitive Economics Study
Full Results
Category Rankings
26 | Aerospace Competitive Economics Study
Individual Rankings
Category 1: Costs
Metrics Included:
Unit Labor Cost - The
amount of labor,
measured by payroll,
necessary to produce $1
in aerospace revenue
Unit Material Cost - The
27 | Aerospace Competitive Economics Study
Category 2: Labor & Education
Metrics Included:
Aerospace Engineers -
The Aerospace Engineers
per 1000 jobs
Aerospace Production
Workers - The Aerospace
Production Workers
Hours/(Total Employees
x Average Hours)
Engineering BAs - The
percentage of population
25+ with an engineering
B.A.
Graduate Degrees - The
percentage of population
25+ with an advanced
degree
High School + - The
percentage of population
25+ with at least a high
school education
Education Spending -
Primary and Secondary
Education Spending Per
Pupil
28 | Aerospace Competitive Economics Study
Category 3: Aerospace Industry
Metrics Included:
Aerospace Sales -
Aerospace Parts and
Manufacturing Total value
of shipments and receipts
for services
Aerospace Value Added -
Aerospace Parts and
Manufacturing Value
Added
Aerospace Exports -
Aircraft, Spacecraft and
Parts Exports
Employee Growth -
Percent Increase in
Aerospace Employees
Supplier Density -
Aerospace Parts and
Manufacturing
establishments/Total
establishments
Crowding Out - Federal
Aerospace Manufacturing
Contracts/Total value of
shipments and receipts
for services
29 | Aerospace Competitive Economics Study
Category 4: Infrastructure
Metrics Included:
Airports - Airports per
Square Mile
Freight Railroad - Total
Freight Railroad miles
per Square Mile
Port Volume - Total
Container Traffic at U.S.
Ports
Road Condition - Index of
Road Quality
Transportation Funding -
Total Airport, Highway,
Seaport and Transit
spending/Population
30 | Aerospace Competitive Economics Study
Category 5: Risk to Operations
Metrics Included:
Insurance Premiums
Average Homeowners
Insurance Premiums
Insurance Losses -
Incurred Insurance
Losses, Commercial
Insurance, by
State/State GDP
Earthquake Premiums -
Total Earthquake
Premiums/Population
Extreme Weather - Total
number of storm events
per Square Mile
31 | Aerospace Competitive Economics Study
Category 6: Economy
Metrics Included:
GDP Per Capita - GDP
Per Capita
Growth in GDP Per
Capita - GDP Per Capita
5-Year Growth
Manufacturing Industry -
Durable Goods
Output/State GDP
Global Manufacturing
Connectivity - Durable
Goods Exports/State GDP
Unemployment Rate
32 | Aerospace Competitive Economics Study
Category 7: Research & Innovation
Metrics Included:
Patents per Capita -
Patents Issued to
Residents/Total
Population
Public Research and
Development - Federal
R&D Spending for
Selected Agencies/State
GDP
Private Research and
Development - Private
R&D from All
Sources/State GDP
High Tech Establishments
– Percent of Businesses
in Industries with High
Science, Engineering,
and Technology (SET)
Employment
33 | Aerospace Competitive Economics Study
Category 8: Taxes and Incentives
Metrics Included:
Total Taxes/GDP - Total
Taxes as a percent of
State GDP
Workers’ compensation
premium rate
Corporate Income Tax -
Top Corporate Income
Tax Rate, or Implied
Corporate Income Tax
Rate using B&O and
Aerospace Margin
Personal Income Tax -
Top Individual Income
Tax Rate
Manufacturing Tax -
Taxes on Production and
Imports Minus Subsidies
for Durable Goods
Manufacturing/GDP for
Durable Goods
Manufacturing
Property Tax - State &
Local Property Tax
Collection Per Capita /
GDP Per Capita
Sales Tax - General Sales
Tax Rate
34 | Aerospace Competitive Economics Study
Methodology, Weighting & Metrics
Numerous quantitative measures were evaluated for inclusion in the ranking methodology. Some were included, and others
rejected. For inclusion, a variable must meet all or most of the following criteria:
1. Important to manufacturing costs and profitability
2. Readily available for all 50 states and the District of Columbia
3. Uniformity of calculation and reporting, so that the variable can be fairly compared across all states
4. Publicly available data
5. Available for a recent year
6. Aerospace industry specific
In the final analysis, 41 quantitative measures were included in the ACES model. Each was included in one of
the following categories:
1. Manufacturing Costs
2. Labor & Education
3. Aerospace Industry
4. Infrastructure
5. Risk to Operations
6. Economy
7. Research & Innovation
8. Taxes & Incentives
Each metric is ranked by state based on the absolute variable value. The result is a matrix of rankings by metric by state: 41
metrics by 51 states. The rankings for all metrics and all states are presented in the tables below.
Weighting of Metrics
Once the metrics where chosen, based on the criteria outlined above, weights were established for each of the categories and
for each of the metrics within a category. The final decision for establishing weights was based on a review of potential impact
to a typical aerospace company’s income statement and profitability. The more directly impactful a category (or individual
metric) was believed to be, the higher the weight assigned. For example, Costs are more directly linked and impactful to an
individual corporation’s overall cost structure and ability to generate profit than are indirect impacts from the state’s Economy.
Therefore, Costs receive a weight of 20%, while Economy receives a weight of only 5%.
Likewise, the specific metrics within a category received a higher weight depending on their perceived income statement
impact within the overall category. Where individual metrics were perceived to be somewhat equal in importance, or their
impact was understood to be less direct to the income statement, then similar weights were assigned, or the weighting was
clustered in a narrow range.
The rankings for each category of metrics (i.e. Infrastructure) is calculated by multiplying each of the category’s metric
weights by its corresponding metric rank. Then each state’s resulting ranking for a category is multiplied by the corresponding
category rank, resulting in the overall rank.
It should be noted that anyone can construct their own model framework and weighting scheme from the information
provided in this report. The weights can be changed and then multiplied by each of the metric ranks to determine alternative
category ranks, which can then be multiplied by alternative category weights to arrive at alternative overall state rankings.
Estimation of Metrics
The ACES Rankings include data that are as aerospace-specific as possible while also remaining publicly available for all 50
states and the District of Columbia, and for the large majority of metrics, data were available for every state. However, for a
handful of metrics, data were missing for one or more states. In these cases, analytical techniques were used to come to an
accurate estimation of the state’s missing data for that metric. These techniques used data from the previous year, data from
the state’s census sub-region and data from a broader NAICS category to develop an accurate estimate.
35 | Aerospace Competitive Economics Study
Categories & Metrics Included in ACES
category
Metric
Notes
Source
Co
st
s
Labor 8t
E
du
ca
tion
Indus
t
ry
Inf
rastru
ctu
re
Ri
s k
to
Ope
rati
on
s
Ec
on
o
my
Rese
arch &
Inn
o
vati
on
Ta
xes
8t
In
cen
t
iv
es
LXli
t Labor Cost
LXli
t Material Cost
En
ergy Cost
Construction Cost
Aerospace Engineers
Aerospace Producti
on
'M:lrkers
Engineering
BAs
Graduate Degrees
High School +
Education
Spendng
Aerospace Sales
Aerospace Value Added
Aerospace Exports
Bn
pl
oyee Gr
owt
h
Suppli
er
Density
crow
ding
OJt
Air
ports
Freigh:
Rai
lroad
Port
Vo
l
ume
Road Condition
Transportation Fundi
ng
Insurance Premi
ums
Insurance Losses
Earthquake Premi
um
s
Extreme Weather
GOP
Per
cap
i
ta
Growth
in
GOP Per
ita
Marufacturi
ng
I
ndustry
Global Manufacturi
ng
Connec
ti
vi
ty
LXlem
ploy
mert
Rate
Paterts
per
Capita
Pub
lic Research and
Devel
opm
ert
Pr
iv
ate
Research and
Devel
ert
High Tech
Establishm
erts
Total Taxes/GOP
'M:lrkers' COmpensation
Corporate
Income
Tax
Personal Income Tax
Marufactu
r
ing
Tax
Property Tax
Sales Tax
The
amourt
ri
labor,
meastred
by
payroll, necessary
to
produce
$1
in revenue
2016
The
amourt
ri
materials necessary
to
pr
oduce
$1
in revenue
(20
16)
The cost
(cents/k
il
owatt
hotr)
f
or
th
e Industrial
En
d-Use Sector
(December 2017)
The National Association
ri
BLi
lders
mod
i
fie
rs
for
construction costs
for
buildin b
state
2017
The
Aerospace Production Workers
Hatrs/(Tota
l Bnployees x
Average Hours)
(2
016)
The
percentage
of
popul
at
ion
25+
with
an
engi
neer
i
ng
B.A. (2016)
The
percentage
of
population
25+
with
an
advanced degree
(2
016)
The
percentage
of
population
25
+
with
at
least a
hgh
school
education ( 2016)
Pr
i
mary
and Secondary Education Spending Per
Pupi
l
(2
015)
Aerospace Parts
and
Manliacttr
ing Total value
ri
shpments
and
recei s f
or
services
2016
Aerospace Parts and
Manliacttr
ing Value Added (2016)
Ai
rc
raft, Spacecraft and Parts Exports
(20
1
7)
Pet
Increase in A
er
ospace
8np
loyees (2012 -
20
1
6)
Aerospace Parts and
Manliacturing
establi
shmerts/Total
establishm
erts
(20
15)
Federal Aerospace
Manliacttring
Cont
r
acts/
Total value
ri
shpmerts
and receipts
for
services (FY 2016)
Ai
rports
per
Sq
Mile (
20
1
3)
Total Freigh:
Ra
ilroad
mi
les
per
Sq
Mi
le (
20
12)
Total
Cortainer
Traffic
at
u.
s.
Ports (2016)
I
ndex
c:i
Road Quality (2013)
Total Airport, Highway, Seaport
and
Transit
spendng/Popuat
i
on
(2
014
)
Average HomeoiM'lers Insurance Premiums (
20
1
5)
CU
r
rert
2012 - 2016
In
curred Insurance Losses, Commercial
Ins
trance
b
State
CU
rrent State
GOP
2012 - 2016
T
ot
al
number
of
storm events
per
Sq
Mile (
20
1
2-
20
16)
Real
GO
P Per Capita
(4Q
20
1
6-
3Q
2017)
Real
GOP
Per Capita 5-Year Gr
owth
(4Q
2011-
3Q
201
2,
4Q
2016-
2017
Real
Durable Goods OJtpLt/Real State
GOP
(4Q
20
1
6-
3Q
2017)
cu
r
rert
Dtrab
le Goods Exports/CUrr
ent
State
GDP (4Q
2016-
3Q
2017)
U
nemploymert
Rate (December 2017)
Patents I ssued
to
Residents/Total Population
(2017)
currert
Federal R&D Spending
for
Selected Agencies/CUrrent State
GOP
(2015)
CU
r
rert
Pri
vate
R&D from A
ll
So
tr
ces/CUr
rent
St
ate
GOP
(20
13)
Pet
c:i
Businesses in I nd
ust
ries with High Science,
En
gineering,
and
Technology
(S
ET
) E
mp
loyment
(20
1
4)
CUrrert Total Taxes
as
a
pet
of
CUr
r
ert
State
GOP
(
2014
)
Workers'
com
pensation premium r
ate
(20
16
)
Actual
or
Esti
mated
Corporate Inc
ome
T
ax
Rate (Esti
mated
using
B&O
and
Aerospace Margin)
(2
01
7)
Top
Indv
idual Inc
ome
Tax Rate (2017)
CUrrert Taxes on Production and
Im
ports
Minus Subsi
des
f
or
Durable Goods
Marufactur
i
ng/Ctrrert
GOP
fo
r Durable Goods
Manliacturing
(2015)
CUrrert
State
& Loca Property Tax Collection
Per
Capita
(2
014)
I
cu
r
rert
GDP P
er
ita
2014
U.S. Census B
ur
eau
U.S. Census B
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Labor Statistics
u.s
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U.S.
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c:i
Labor Statistics
u.s. Census Bureau
U.S. Census Bureau
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U.S. Census Bureau
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U.S. Census B
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Bur
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U.
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c:i
Tr
ansportation
u.
s. Department
c:i
Transportation
Association of American
Rai
lr
oads
U.
S. Army Corps
of
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U.
S. Department
ri
Transportation
U.
S. Census Bureau
I
nstrance
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I
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u.s
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c:i
Economic Analysis
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U.S. Census Bureau
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treau
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U.S. P
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National Science Foundation
National Science Foun
dat
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National Science Foun
dat
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U.
S. Census Bureau
u.s. B
treau
c:i
Economic Analysis
Oregon
Departmert
c:i
Con
sun
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and
Business Services
Tax Policy
In
st
i
tLte
, Delaware
Divi
sion
of
Revenue, Nevada
D
artment
c:i
Taxation Ohio
Department
c:i
Taxation, Texas
Office
of
the
COmptroller,
Washi
ngton
State Department
c:i
Revenue, Dr. Aswarth Damodaran,
NYU
STEM
School
of
Business
Tax Policy
ln
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U.S.
Btreau
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Economic Analysis
Tax Policy
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Economic Anal sis
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36 | Aerospace Competitive Economics Study
Weights for Categories & Individual Metrics
37 | Aerospace Competitive Economics Study
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